Custom VDI Boring Bar Tool Holders Manufacturer
VDI boring bar tool holder is an essential component in the machining industry that hold and secure boring bars in place while cutting through materials. They play a crucial role in the machining process’s accuracy, precision, and efficiency.
As a custom VDI static tool holder manufacturer, we specialize in designing and producing high-quality VDI boring bar holders tailored to our client’s unique needs.
Customize VDI boring bar tool holders DIN 69880
VDI boring bar tool holders are a type of tool holder that is widely used in modern CNC lathe machining. They provide various benefits, including reducing setup time and cost, improving productivity and precision, and enhancing machining capabilities. In addition to boring bar holders, we can design and manufacture VDI cut-off tool holders.
There are several types of VDI boring bar tool holders, each with unique features and benefits. Here are some of the most common types:
VDI axial boring bar tool holder
Axial tool holders mount the boring bars parallel to the spindle axis, allowing for efficient drilling and boring in one operation. These tool holders are ideal for deep-hole drilling and provide better chip evacuation.
VDI radial boring bar tool holder
Radial tool holders mount boring bars perpendicular to the spindle axis, allowing for contouring and profiling operations. These tool holders are versatile and can be used for various machining applications.
multiple boring bar tool holder
Multiple tool holders allow for the simultaneous use of multiple boring bars, increasing productivity and reducing setup times.
Different types of VDI boring bar tool holders DIN 69880
VDI boring bar tool holders are essential components of any modern machining center, allowing for precise, efficient, and flexible operation. The different types and designs are available to allow operators to choose the best tool holder for their specific application, ensuring optimal results and maximum productivity.
Boring Bar Holder for Indexable Insert Drill Form E1
This is a VDI boring bar tool holder that is designed specifically for indexable insert drills in shallow-hole drilling applications. It features a precision-ground shank for maximum rigidity and accuracy and can be easily replaced or adjusted.
Boring Bar Holder Form E2
This is a standard VDI boring bar tool holder that is used for boring, facing, and internal threading operations. It features a modular design that allows for easy replacement and adjustment of the boring bar and comes in a range of sizes to accommodate different diameters and depths..
Boring Bar Holder Form E2S
This is a VDI boring bar tool holder that has a slotted design, allowing for increased flexibility and versatility in machining. It is ideal for deep hole boring and other challenging applications and features a high-precision bore and clamping system for maximum accuracy and stability.
Why Choose Us as Your VDI Boring Bar Tool Holder Manufacturer?
If you are looking for reliable and experienced tool holders from China manufacturers, look no further than us.
Customization
We specialize in designing and producing bespoke VDI static boring bar tool holders tailored to meet our clients' unique needs.
Competitive Pricing
As a VDI static tool holder manufacturer, we offer competitive pricing without compromising on quality.
quality control
Plus, our products are inspected using CMM and OMM machines to ensure quality. We use only high-quality materials and state-of-the-art manufacturing techniques to ensure superior product quality.
VDI Boring Bar Tool Holders FAQs
What are VDI Boring Bar Tool Holders?
VDI boring bar tool holders are designed to fit into specific VDI turrets. These turrets have standardized drives and positioning interfaces, making it easy to quickly swap out tool holders and boring bars.
Features of VDI Boring Bar Tool Holders
Material and Design
VDI boring bar tool holders are made from high-quality materials, including steel, bronze, and aluminum. They are also designed to withstand high stress and strain, ensuring they last longer.
Precision and Accuracy
VDI boring bar tool holders are designed with high precision and accuracy in mind. They have standardized positioning interfaces, ensuring they fit perfectly into VDI turrets, providing maximum rigidity and reducing the risk of vibration and chatter during operation.
Durability and Strength
VDI boring bar tool holders are built to last. They are highly durable and can withstand harsh machining conditions, such as high-speed cutting, heavy chip loads, and high temperatures.
Can VDI boring bar tool holders be used in different types of machinery?
Yes, VDI boring bar tool holders can be used in different types of machinery if the machine has a VDI turret.
The VDI standard is widely adopted and used by many modern machine tools, including lathes, milling machines, and turning centers.
This interchangeability allows for greater flexibility in machining operations, allowing operators to easily switch between different tools and tool holders without changing the entire setup.
Additionally, VDI boring bar tool holders are designed to be compatible with various cutting tools, making them a versatile option for use in different applications and industries.
Benefits of Using VDI Boring Bar Tool Holders
A. Improved Productivity and Efficiency
By using VDI boring bar tool holders, you can maximize your productivity and efficiency thanks to their quick-change capabilities, which minimize downtime and increases machine utilization.
B. Reduced Setup Time and Cost
Since VDI boring bar tool holders are easy to install and replace, it reduces setup time and cost, making them ideal for high-volume production runs.
C. Enhanced Machining Capabilities
VDI boring bar tool holders provide enhanced machining capabilities, including higher cutting speeds, increased depth of cut, and improved surface finish quality.
What materials can be used to make VDI boring bar tool holders?
VDI boring bar tool holders can be made from ductile iron.
Ductile iron is a popular choice due to its high strength, durability, and resistance to wear and tear.
This material is also known for its ability to absorb shock, making it ideal for use in heavy-duty machining applications.
Additionally, ductile iron offers excellent dimensional stability, ensuring that the VDI boring bar tool holder maintains its shape and accuracy over time.
Overall, ductile iron is a reliable and long-lasting material choice for VDI boring bar tool holders.
How do I choose the right VDI boring bar tool holder for my machining operation?
Here’s a list of factors to consider when choosing a VDI boring bar tool holder:
Machine type
The machine you are using will determine the size and shape of the tool holder required.
Workpiece size and shape
Your workpiece’s size and shape will affect the cutting tool’s length and orientation, affecting the type of VDI boring bar tool holder needed.
Cutting parameters
The desired cutting parameters, such as speed and feed rate, will also impact the choice of the tool holder. A more rigid tool holder may be necessary for higher or more aggressive cutting speeds.
Tool holder size
The tool holder size should match the size of the cutting tool.
Coolant channels
The number and placement of coolant channels in the tool holder can impact chip evacuation and cooling of the cutting tool.
Rigidity
The rigidity of the tool holder is important for maintaining accuracy and preventing vibration during machining.
Compatibility with cutting tools
The VDI boring bar tool holder should be compatible with various cutting tools, allowing for flexibility in machining operations.
Looking for a reliable VDI boring bar tool holder manufacturer? Contact us today!
VDI boring bar tool holders are crucial in machining operations, providing various benefits such as improved productivity, accuracy, and efficiency. By choosing us as your VDI boring bar tool holder manufacturer, you can be assured of quality, timely delivery, and competitive pricing.